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新能源電機在線自動檢測設備
產品名稱:

新能源電機在線自動檢測設備

上市日期: 2019-11-28
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一、Equipment Introduction / 設備簡介

二、Testing system synopsis/系統結構組成

三、Automatic-Manual Loading / 自動/手動上料選擇

四、Measurements / 測試項目

五、Software Functions / 軟件功能

六、Control System / 控制系統

七、Software description / 軟件描述

八、Parameters / 測試參數


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一、Introduction / 設備簡介

The system based on modular design with the highest test equipments, combined with users requirements, mainly used in the test performance of vehicle electric drive system (motor and controller), durability and loading test, and develop research for other certification tests.

該系統采用模塊化設計,依據國內外最新測試標準,結合用戶測試需求,主要應用于車用電驅動系統(電機及其控制器)的常規性能試驗,耐久和負載試驗,以及其他認證試驗等的開發研究性試驗。


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二、Testing system synopsis /系統結構組成

Drive / 驅動器: ?

Siemens S120 ?/ ?ABB ACS880 ? / ?…

HV-measurement technology / 高壓測試:

ETL - ATS 400 ? / ?…

Resistance measurement technology / 電阻測量:?

V&B - PRM5 ?/ ?…

Power analyzer / 功率分析儀:?

Yokogawa - WT1800E ?/ ?ZLG PA8000 ? / ?…

NVH-measurement technology / 振動噪聲測量:

Reilhofer – EoL-Analyzer ?/ ?KISTLER ? / ? …

Torque Sensor / 扭矩傳感器:?

HBM ?/ ?KISTLER ?/ ?…

Current Transducers / 電流傳感器:?

LEM IT x00-S ULTRASTAB Ultra High accuracy


新能源電機在線自動檢測設備

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三、Automatic-Manual Loading / 自動/手動上料選擇

1. Automatic 自動方式

(1) The test motor is placed at the beginning of the conveyor ?or the buffer?

(2)Scan the barcode to start the test bench and enter the ready state

(3)The conveyor system transports the test motor to the correct position, and the test bench automatically grabs the motor

(4)Automatic testing ?

(5)Test motor leaves the automatic test area

(1)測試電機放置在輸送機/緩沖區的開始位置

(2)掃描條碼自動啟動測試設備并進入準備狀態

(3)傳送系統將測試電機運送到正確位置,測試臺架自動抓取電機

(4)全自動測試

(5)測試電機離開自動測試區域(結束自動測試)

新能源電機在線自動檢測設備



2. Manual mode ?手動方式

(1)Manually load the test motor into the test bench

(2)Scan the barcode to start the test bench and enter the ready state

(3)?Manually start the test program by pressing the button

(4)Manually unload the test motor after the test procedure is completed

(1)將測試電機手動裝入測試臺

(2)掃描條形碼啟動試驗臺進入準備狀態

(3)按下按鈕手動啟動測試程序

(4)試驗程序完成后,手動卸載測試電機


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四、Measurements / 測試項目

1、Mesurements during motor downtime (motor safety related) ? 電機停機時可進行的測量(電機安全相關)

(1)Measurement of winding resistance

(2)Measurement of resistance of temperature sensors

(3)Measurement of insulation resistance of the winding

(4)Measurement of contact resistance of shield terminal

(5)HV testing of winding / temperature sensors

(1)繞組電阻測量

(2)溫度傳感器電阻測量

(3)繞組絕緣電阻測量

(4)屏蔽端子接觸電阻測量

(5)繞組/溫度傳感器的高壓測試-泄漏電流測量


2、Measurements during motor is running at high speed ? ? ?電機高速運轉時可進行的測量

(1)Measurement of motor resolver offset

(2)Measurement of remaining magnetism at shaft end of motor

(3)Motor idle test

(4)Resolver testing

(5)Measurement of electromotive force (EMF)

(6)Total Harmonic Distortion (THD) Measurement

(7)Measurement of motor speed fluctuations

(8)Measurement of NHV-characteristics(Noise Vibration Intensity)

(9)Measurement of friction loss

(1)電機旋變偏移量的測量

(2)轉子軸端剩磁測量

(3)電機空轉測試

(4)旋轉變壓器測試

(5)電動勢測量

(6)總諧波失真(THD)測量

(7)電機轉速波動的測量

(8)NHV特性的測量(噪聲振動強度)

(9)摩擦損失的測量


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五、Software Functions / 軟件功能

(1)All tests are integrated into the test plan.

(2)All tests can be cancelled or activated via the checkbox.

(3)For each test step, you need to define the limit values for device detection and then determine if the test program continues to run or stops.

(4)If a poor measurement result in the test results in the cessation of the test procedure, the opportunity to repeat the test can be given.

(5)The total number of allowed duplicate tests can be edited in each test content.

(6)The test bench is capable of standard sample testing or black box testing.

(7)All target and actual/measured values are stored in a single database.

(8)The test PC and test bench software are password protected.

(9)Test software (including inverters) with multiple authorization levels (administrators, installers, testers, etc.)

(1)所有測試都整合在測試計劃中。

(2)所有測試都可以通過復選框取消或激活。

(3)對于每個測試步驟,需要定義設備檢測的極限值, 然后判斷測試程序是繼續運行還是停止檢測。

(4)如果測試中得出不良的測量結果導致停止試驗程序,能夠給予重復測試的機會。

(5)允許的重復測試的總次數能夠在各項測試內容中編輯。

(6)試驗臺能夠進行標準樣品測試或黑盒試驗。

(7)所有目標值和實際值/測量值存儲在單個數據庫中。

(8)測試PC和測試臺軟件有密碼保護。

(9)測試軟件(包括反相器)具有多個授權級別(管理員、安裝人員、測試人員等)




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六、Control System / 控制系統

(1)Industrial Computer ADVANTECH / Touch Screen 21.5”

(2)Axes controller TRIO MC4N-RTEX (Made in UK) for the robot part for the tested motor loading and unloading with RTEX protocol with the drives and control the inputs and outputs

(1)工業計算機ADVANTECH /觸摸屏21.5“

(2)軸控制器TRIO MC4N-RTEX(英國制造)用于機器人部件,用于測試電機的裝載和卸載,帶有驅動器的RTEX協議并控制輸入和輸出


新能源電機在線自動檢測設備


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七、Software description / 軟件描述?

Test Software Development Platform—Microsoft Visual Studio .NE

(1)English / Chinese interfaces

(2)The interface is friendly, the operation is simple and convenient, and the steps are clear and concise.

(3)The equipment use a TouchScreen 21.5'

(4)The test result data is directly saved in the test computer hard disk, and the manually measured data is manually input into the test software.

(5)The interface is stored in the memory, provides the native database function, and can perform native query access of the test data.


測試軟件開發平臺-Microsoft Visual Studio .NE

(1)英文/中文界面

(2)界面友好,操作簡單方便,而且步驟清晰簡潔。

(3)該設備使用TouchScreen 21.5“

(4)測試結果數據直接保存在測試計算機硬盤中,手動測量數據手動輸入測試軟件。

(5)接口存儲在內存中,提供本機數據庫功能,并可以執行測試數據的本機查詢訪問。


Designed with test report auto-generation software and output print function.

設計有測試報告自動生成軟件和輸出打印功能。


Safety monitoring and protection function:?

when the tested parts are damaged, the equipment is abnormal, and the safety conditions are affected?

安全監控和保護功能:

當被測部件損壞時,設備異常,安全條件受到影響


If the movement is too large, the load fluctuation is too large, the temperature fluctuation is too large, etc.), it should have safety protection function, and can alarm and selfStop the machine.

如果運動過大,負載波動過大,溫度波動過大等),應具有安全保護功能,并能報警和自我停止機器。




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八、Parameters / 測試參數


新能源電機在線自動檢測設備





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